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Schumacher Packaging & openpack: Standardized data as the key to success

Schumacher Packaging & openpack – Standardisierte Daten als Schlüssel zum Erfolg

Klingele is making further progress in terms of digitalization: the company is digitally mapping its corrugated cardboard plant in Hilpoltstein with the new Digital Factory on the openpack platform. Digital mapping of the value chain is an important part of the Klingele Group’s digitalization strategy. This is because it gives the company greater clarity and transparency over the production process in the long term. In addition, possible sources of error and potential for improvement are identified more quickly.

Klingele learnt about openpack and its digital offerings in summer 2020 and was immediately impressed. The company recognised the platform’s potential for the corrugated board industry and decided to become one of the pilot customers. The vision and concept were convincing. Plant manager Bernhard Harrer says: ‘We liked the first products and the partnership-based and trusting cooperation “at eye level” as well as the opportunity to contribute our ideas and suggestions to the development at any time.’

Clear visualisation and overview

The newly developed Digital Factory has recently gone live at the Hilpoltstein corrugated board plant. The openpack team ensured that the machine data is automatically transferred to the connected platform. The platform brings them together in one central location. All machine data and documents are easily accessible and clearly visualised. The Digital Factory provides Klingele employees with a digital 3D image of the plant from a bird’s eye view and a live view of production. This opens up new possibilities in the area of monitoring and controlling. Using specially defined key figures and current production data, it is possible to analyse and evaluate production processes in a targeted manner – and this results in higher productivity.

Central interface, more productivity

Instead of many individual interfaces in the plant, there is now a central interface from openpack for all manufacturers and the connection of additional solutions. ‘This has eliminated data silos and increased the transparency of our processes,’ says Bernhard Harrer, plant manager at Klingele’s Hilpoltstein corrugated cardboard plant.

Oliver Harlas, Electrical Maintenance Manager at Klingele, expects further positive effects: ‘Greater transparency will help us to identify sources of error and potential for improvement more quickly in future. Ultimately, this will lead to increased productivity and flexibility in service provision.’

The next steps

In addition to the Digital Factory, openpack is currently establishing a marketplace as the industry’s central procurement platform. Klingele has firmly planned to use the marketplace to optimise the purchasing process for all operational requirements (e.g. spare parts, auxiliary and operating materials, C-parts, etc.). The first orders have already been placed and are facilitating and accelerating the purchasing process. Climate protection is a key topic on Klingele’s agenda for the future: the company’s concept is to be made even more sustainable with additional openpack expertise and technologies, and the company is looking forward to this challenge.

Oliver Harlas comments: ‘If we continue to work together on the progress we have already made, we will soon have a platform that will be very helpful for many areas of the company and has the potential to improve many processes.’

‘We are focused on long-term relationships with customers and partners – and with openpack we have met a team that will take us forward and create the opportunity to increase the profitability and productivity of our plant,’ says plant manager Bernhard Harrer. ‘The systems developed by openpack and the associated digital mapping of the value chain are an important building block in Klingele’s digitalization strategy.’

Now available: Our New Whitepaper

Digital Transformation in the Corrugated Board Industry: More Efficiency through Networked Systems

Find out how openpack simplifies data exchange between systems, reduces technical costs and sustainably optimizes operational processes.

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Klingele relies on openpack and the Digital Factory

Klingele relies on openpack and the Digital Factory

Klingele is making further progress in terms of digitalization: the company is digitally mapping its corrugated cardboard plant in Hilpoltstein with the new Digital Factory on the openpack platform. Digital mapping of the value chain is an important part of the Klingele Group’s digitalization strategy. This is because it gives the company greater clarity and transparency over the production process in the long term. In addition, possible sources of error and potential for improvement are identified more quickly.

Klingele learnt about openpack and its digital offerings in summer 2020 and was immediately impressed. The company recognised the platform’s potential for the corrugated board industry and decided to become one of the pilot customers. The vision and concept were convincing. Plant manager Bernhard Harrer says: ‘We liked the first products and the partnership-based and trusting cooperation “at eye level” as well as the opportunity to contribute our ideas and suggestions to the development at any time.’

Clear visualisation and overview

The newly developed Digital Factory has recently gone live at the Hilpoltstein corrugated board plant. The openpack team ensured that the machine data is automatically transferred to the connected platform. The platform brings them together in one central location. All machine data and documents are easily accessible and clearly visualised. The Digital Factory provides Klingele employees with a digital 3D image of the plant from a bird’s eye view and a live view of production. This opens up new possibilities in the area of monitoring and controlling. Using specially defined key figures and current production data, it is possible to analyse and evaluate production processes in a targeted manner – and this results in higher productivity.

Central interface, more productivity

Instead of many individual interfaces in the plant, there is now a central interface from openpack for all manufacturers and the connection of additional solutions. ‘This has eliminated data silos and increased the transparency of our processes,’ says Bernhard Harrer, plant manager at Klingele’s Hilpoltstein corrugated cardboard plant.

Oliver Harlas, Electrical Maintenance Manager at Klingele, expects further positive effects: ‘Greater transparency will help us to identify sources of error and potential for improvement more quickly in future. Ultimately, this will lead to increased productivity and flexibility in service provision.’

The next steps

In addition to the Digital Factory, openpack is currently establishing a marketplace as the industry’s central procurement platform. Klingele has firmly planned to use the marketplace to optimise the purchasing process for all operational requirements (e.g. spare parts, auxiliary and operating materials, C-parts, etc.). The first orders have already been placed and are facilitating and accelerating the purchasing process. Climate protection is a key topic on Klingele’s agenda for the future: the company’s concept is to be made even more sustainable with additional openpack expertise and technologies, and the company is looking forward to this challenge.

Oliver Harlas comments: ‘If we continue to work together on the progress we have already made, we will soon have a platform that will be very helpful for many areas of the company and has the potential to improve many processes.’

‘We are focused on long-term relationships with customers and partners – and with openpack we have met a team that will take us forward and create the opportunity to increase the profitability and productivity of our plant,’ says plant manager Bernhard Harrer. ‘The systems developed by openpack and the associated digital mapping of the value chain are an important building block in Klingele’s digitalization strategy.’

Now available: Our New Whitepaper

Digital Transformation in the Corrugated Board Industry: More Efficiency through Networked Systems

Find out how openpack simplifies data exchange between systems, reduces technical costs and sustainably optimizes operational processes.

Free Download

Continue reading

Automated energy management at Carl Eichhorn

 Automated Energy Management at Carl Eichhorn

Carl Eichhorn KG Wellpappenwerke is now recording energy data in an automated way thanks to post-networking: energy measurement data is recorded via IIoT boxes and transferred to the openpack digital platform. This gives the company control over its current energy and resource consumption at a glance, recognizes potential savings and can react more quickly to deviations.

Carl Eichhorn got talking to the team behind openpack, the digital platform for the corrugated board industry. They realized that they were looking for a simple solution for the energy and resource management of the machines. This is because providing evidence for certifications such as ISO 50001 is time-consuming: In practice, the data collection and evaluation for this is extremely cumbersome. The corrugated cardboard manufacturer wanted a solution that would make it easier to break down the machines’ energy consumption and identify potential savings.

Importance of digitalization for Carl Eichhorn “massive”

The openpack team advised digital data capture with the openpack platform. In doing so, openpack opened the doors of the well-known family business. Carl Eichhorn considers the impact of advancing digitalization on its business to be “massive”. Managing Director Martin Keirath says: “In order to be able to offer a mass product such as corrugated board efficiently and cost-effectively, all areas of corrugated board production must be more automated than before.” He firmly believes that the next five years will see pioneering digital simplifications for the corrugated board industry.

Professionalizing energy monitoring by means of retrofitting and networking

The task was to record energy data such as voltage and current curves, active power and much more as simply as possible and transmit it to openpack. The data is collated in the platform. In the long term, the aim is to create a database that can be used to recognise anomalies and deviations at an early stage. ‘We were impressed by the open platform and the team,’ says Martin Keirath, explaining the reasons why the company opted for openpack. ‘The combination of openpack and the connected systems results in a well-rounded overall package for more speed.’ The proposal was to start by retrofitting the FFG 8.20 inline machine. A concept for the planned retrofitting was developed together. Openpack brought mCloud Systems on board as a reliable partner.

The company specialises in sensor communication and IoT scenarios with robust communication connections and simple integration options. They set to work together. The keyword was retrofitting – modernising and retrofitting existing systems and machines. The IIoT boxes and the current clamps were fitted to the machine in a short space of time and with little installation effort. The boxes can be mounted flexibly and transmit measured data wirelessly to openpack. The measurement is galvanically isolated, which means that there is no interference with the machine and the risk of a standstill due to the measuring equipment is avoided.

Improved efficiency and ease of use

The data from the FFG 8.20 machine is now automatically transferred to the connected platform. The result: greater efficiency and a precise overview of energy requirements and costs. It is possible to see at a glance where potential savings lie dormant – previously unthinkable. Managing Director Martin Keirath is satisfied: ‘I like the simple structure of the platform, which is easy for every user to operate. And we can quickly access operating instructions, machine data, production information or machine repair times, for example.’ The solution was also implemented quickly. The way is clear for further joint projects.
‘The openpack team and we will inspire each other and develop more exciting ideas,’ says Martin Keirath.

Now available: Our New Whitepaper

Digital Transformation in the Corrugated Board Industry: More Efficiency through Networked Systems

Find out how openpack simplifies data exchange between systems, reduces technical costs and sustainably optimizes operational processes.

Free Download

Continue reading